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maintenance management
 
 
Maintenance
Management:
software selection and implementation
on-site evaluation and implementation planning
inventory optimization
database content development
   
   
   
   
   

Inventory Optimization


M&H Energy Services can work with your staff to minimize warehouse inventories while protecting parts availability. Our experts use analytical means and experience-based common sense to provide practical results to the effort. The following describes the complete process in more detail.

Conservative Benefits Analysis


This is a cursory review of existing data using a computerized analytical tool. It provides conservative estimates of potential inventory reduction as a result of the optimization project, which are typically used for a cost benefits analysis regarding the remainder of the project.

Inventory Data Validation


This is the process of reviewing inventory data to verify accuracy. This review includes:

  • Verifying equipment data in Master Equipment List (MEL)
  • Verifying parts data in Stores database
  • Verifying cross reference between MEL and Stores

Typically large amounts of inventory are no longer appropriate for existing equipment.

Cross-referencing of parts between multiple warehouses


For rarely used key (expensive) items it typically makes sense to share stock between warehouses. If formerly independent warehouse operations are being consolidated, the savings should be significant.

Criticality and Parts Availability Requirements


Parts availability requirements are based on equipment criticality. Our staff can establish criticality or use information that you provide from RCM or other means.

Lead Time and Sourcing Options


Lead times are verified based on current arrangements and alternate sourcing options can be reviewed, balancing availability risk with cost of handling. Resulting lead times are factored into stocking recommendations.

Identify Project Management (PM) Spares requirements


PM Spare requirements and the experience of our staff are used to determine appropriate stock levels for frequently used items.

Analytical Software to establish reorder points


We use a sophisticated computer-based tool that uses lead-time, availability requirements, and projected mean time between failures to recommend reorder points for rarely used items. The program relies on statistical analysis and empirical data.

Develop a surplus recovery plan


Our team will work with your organization to develop detailed recommendations of how to most cost effectively adjust actual inventory to recommended levels.